By Dunwen Zuo, Chuanzhen Huang, Ming Chen, Guo Hun
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Additional resources for Anti-Fatigue Design and Manufacturing Technologies I
Cn Keywords: Orthogonal cutting, Finite element method, Material model, Chip morphology Abstract. This paper presented a finite element simulation model for the analysis of AISI D2 orthogonal cutting process using TiAlN coated inserts. Firstly, AISI D2 material constitutive model was built based on power law model, which was used in the FEM codes to describe the effect of strain, strain rate and temperature on the material flow stress. In modeling the chip formation, a damage model was employed to predict the chip separation.
46 (2003), p. Launay, V. Sartre: Int. J. Thermal Sciences Vol. 43 (2004), p. Launay, V. Sartre: Applied Thermal Engineering, Vol. 24 (2004) , p. W. H. Tsai: Applied Thermal Engineering, Vol. 22 (2002) , p. E. C. Andres: Int. J. Multiphase Flow, Vol. 32 (2006), p. H. Nilson: Int. J. Heat Mass Transfer, Vol. 49 (2006), p. 1603-1618  Y. , South China University of Technology, China 2007  Y. B. S. , South China University of Technology, China 2009 Key Engineering Materials Vol. W. F. Wang1,2,b, H.
In modeling the chip formation, a damage model was employed to predict the chip separation. Then cutting edge radius and thickness of TiAlN coating of cutting tool were measured by SEM. Friction coefficients of cutting tool against AISI D2 steel were obtained by ball-on-plate friction tests on UMT-2 high speed tribometer. Finally, finite element simulations of AISI D2 orthogonal cutting processes were performed using AdvantedgeTM software. The simulated results of cutting forces and chip morphology showed good agreement with the experimental results, which validated the reliability of the cutting process simulation method.
Anti-Fatigue Design and Manufacturing Technologies I by Dunwen Zuo, Chuanzhen Huang, Ming Chen, Guo Hun